小型提取濃縮機組Small Extraction And Concentration Unit

用途及概述Purpose And Overview

多功能提取罐適用于中藥、食品、化工行業(yè)的常壓、微壓、水煎、溫浸、熱回流、強制循環(huán)滲漏作用，芳香油提取及有機溶媒回收等多種工藝操作，具有效率高、操作方便等優(yōu)點。可適用于中藥提取工藝中的水提取、醇提取、揮發(fā)油提取并可回收渣滓中的溶劑。

主罐及輔助設備凡與接觸之處，均采用SUS316L或SUS304不銹鋼制作加工，符合制藥2010版GMP要求，因而能保證藥品的質(zhì)量，且壽命長。

The multi-functional extraction tank is suitable for various process operations in traditional Chinese medicine, food and chemical industries, such as atmospheric pressure, micro pressure, water frying, warm soaking, heat reflux, forced circulation leakage, aromatic oil extraction and organic solvent recovery. It has the advantages of high efficiency and convenient operation. It can be applied to water extraction, alcohol extraction and volatile oil extraction in the extraction process of traditional Chinese medicine, and the solvent in the residue can be recovered.

Where the main tank and auxiliary equipment come into contact with, they are made of SUS316L or SUS304 stainless steel, which meets the requirements of pharmaceutical GMP 2010, so they can ensure the quality of drugs and have a long service life.

小型提取濃縮機組特點Unit Characteristics

1、由于溶質(zhì)高速溶出，提取時間短，濃縮與提取同步進行，故藥材到濃縮藥膏只需7-8小時，設備利用率高。

2、由于濃縮的二次蒸汽作提取的熱源，抽入濃縮器的提取液與濃縮同溫度，可節(jié)約50%以上的蒸汽，熱損耗非常少。

3、溶劑投入量減少，提取罐藥材只需加一次溶劑，在一套密封設備內(nèi)循環(huán)使用，藥渣和藥液中的溶劑基本上都能回收出來（損耗率在5%以下），所以溶劑用量少、消耗低，生產(chǎn)成本大幅下降。

4、收膏率比傳統(tǒng)工藝可提高10%-15%，藥效成分含量成倍提高。因一次性注入的溶劑能實現(xiàn)大回流循環(huán)，使藥材中溶質(zhì)濃度和溶劑中溶質(zhì)濃度始終保持很高的梯度。所以藥材中的溶質(zhì)快速溶出。收膏及有效成份收率均有較明顯增加，為藥品定性定量鑒定奠定良好基礎。

5、一機多用（單獨提取、單獨濃縮、邊提取邊濃縮），結構緊湊，操作簡便。一套設備一個人便可操作，占地面積小，節(jié)省中間貯罐，投資費用低。

6、全套設備均采用SUS304不銹鋼制造，全密封管道化生產(chǎn)，既減少了環(huán)境污染，符合GMP要求。

7.本設備配備：真空泵、藥液泵、過濾器、受液槽、控制柜等配套附件。·設備分別為蒸汽加熱和電加熱或二用，設備購買后只需接上水、電或蒸汽后即可使用。

8、設備功能齊全，適用于水提和醇提，能進行常壓和負壓提取并且可以回收揮發(fā)油。配置真空轉(zhuǎn)換及控制箱，操作方便，可實現(xiàn)常溫提取低溫濃縮；常溫提取常溫濃縮；低溫提取低溫濃縮等工藝要求。

9、電加熱結構設計先進、高效、安全、加熱和降溫快捷、加熱均勻。罐上配有安全減壓裝置，確保使用安全。

1. Because the solute dissolves out at a high speed, the extraction time is short, and the concentration and extraction are carried out simultaneously, it only takes 7-8 hours from the medicinal material to the concentrated ointment, and the utilization rate of the equipment is high.

2. Since the concentrated secondary steam is used as the heat source for extraction, the extraction liquid pumped into the concentrator has the same temperature as the concentration, more than 50% steam can be saved and the heat loss is very small.

3. The amount of solvent input is reduced. Only one solvent needs to be added to the medicine in the extraction tank and recycled in a set of sealed equipment. The solvent in the medicine residue and liquid can be basically recovered (the loss rate is less than 5%), so the solvent consumption is small, the consumption is low, and the production cost is greatly reduced.

4. The cream yield can be increased by 10% - 15% compared with the traditional process, and the content of pharmacodynamic components can be doubled. Because the solvent injected at one time can realize large reflux circulation, the solute concentration in medicinal materials and the solute concentration in solvent always maintain a high gradient. Therefore, the solute in medicinal materials dissolves out quickly. The yield of ointment and effective components increased significantly, which laid a good foundation for qualitative and quantitative identification of drugs.

5. One machine with multiple functions (separate extraction, separate concentration and concentration while extraction), compact structure and simple operation. One set of equipment can be operated by one person, with small floor area, saving intermediate storage tank and low investment cost.

6. The whole set of equipment is made of SUS304 stainless steel and fully sealed pipeline production, which not only reduces environmental pollution, but also fully meets the requirements of GMP.

7. The equipment is equipped with: vacuum pump, liquid medicine pump, filter, liquid receiving tank, control cabinet and other supporting accessories. The equipment is steam heating, electric heating or dual-use. After purchase, the equipment can be used only after being connected with water, electricity or steam.

8. The equipment has complete functions, is suitable for water extraction and alcohol extraction, can extract under normal pressure and negative pressure, and can recover volatile oil. Equipped with vacuum conversion and control box, it is easy to operate and can realize normal temperature extraction and low temperature concentration; Normal temperature extraction and concentration; Low temperature extraction, low temperature concentration and other process requirements.

9. The electric heating structure design is advanced, efficient, safe, fast heating and cooling, and uniform heating. The tank is equipped with safety pressure reducing device to ensure safe use.

技術參數(shù)Technical Parameter